Automated Industrial Soldering System for Efficient PCB Production

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Automated Industrial Soldering System for Efficient PCB Production

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Product Description

🔹 Basic Info.

Model NO.

UA-AW

Control Mode

Continuous Path Control

Drive Mode

Electric

Type

Laser Welding Robot

Welding Speed

2 m/min

Product Model

6-Axis Robot with Welding

Axes

6-Axis Articulated

Payload

5–20kg (Configurable)

Reach

1,400–2,100mm

Power Supply

380V AC, 50/60Hz

HS Code

8479501000

Capacity

100sets/Month

6-Axis Articulated Robot Arm with Smart Welding System

Articulated Robotic Welding System revolutionizes industrial manufacturing with precision-engineered automation. Our 6-axis jointed-arm robots deliver exceptional flexibility and repeatability (±0.02mm), ideal for complex welding tasks in demanding environments. Integrated with smart vision systems and IoT-ready controllers, this solution ensures seamless integration into existing production lines.

" Your Welding, Your Rules: 100% Custom-Built Robotic Solutions "

🚀 Core Advantages

Customized Robot Welding Solutions

* Accurate adaptation for all scenarios
* Free control of technological sovereignty
* Double breakthrough in cost efficiency
* Zero-risk service commitment
* Global agile delivery

📊 Manual Welding vs. Robot Automatic Welding

Metric	Manual Welding	Robotic Welding
Output	1,200 welds/day (±35%)	2,400 welds/hr (±1.2%)
Defect Rate	4.7% (night shifts ↑47%)	0.5% (laser-tracked)
Changeover	2+ hrs (custom fixtures)	5 min (3D vision programming)
Material Waste	18% wire / 35% gas loss	1.3% wire / ↑92% gas utilization
Safety	0.27‰ injury rate	ISO 10218 compliant
3-Year Cost	$538K (labor + rework)	$206K (system + mainten)

⚙️ Key Features

Beyond Human Limits

Precision: 0.02mm micro-welding (≈red blood cell width)
Speed: 200 welds/minute (vs. human max 20/min)
Endurance: 24/7 operation (human efficiency ↓42% after 8hrs)

Extreme Environment Mastery

Hazard zones: Nuclear/Deep-sea/Vacuum
Materials: Titanium alloys, Cu-Al hybrids, 0.1mm thin sheets
Complex paths: 6-axis 3D curves (error < ±0.05mm)

🖼️ Product Display

📋 Technical Specifications

Product Name	Industrial Robotic Welding Automation Solution
Axes	6-axis articulated
Payload	5-20kg (configurable)
Reach	1,400-2,100mm
Repeat Accuracy	±0.05mm
Welding Speed	Up to 150cm/min
Power Supply	380V AC, 50/60Hz

🏭 Industry Applications

💡 Robotic Welding Solutions

Intelligent Van Logistics Vehicle Line

High-stability (±0.2mm) arc welding at 1.2m/min. Reduces WIP time by 30%.

Automotive Welding Production System

15-minute tooling change system for mixed-model production. Cuts rework by 75%.

Container Smart Manufacturing Line

Vertical 3D storage reduces footprint 50%. Enables 8-minute model switching.

📦 Quality Test & Shipment

Shipment Method: Sea Freight, Land Freight, Air Freight, International Express, etc.

Package Method: Wooden Case

* Noted: If you need to ship by air, please let us know before purchase.

📜 Certifications & Exhibitions

❓ Frequently Asked Questions

What materials are suitable for laser welding?

Laser welding is suitable for various metals, including carbon steel, stainless steel, aluminum alloys, copper, and titanium. It also works for dissimilar metal joining.

How does laser welding differ from traditional welding?

Laser welding is faster, offers higher precision, has a smaller heat-affected zone, minimizes deformation, and requires no post-processing.

Can laser welding handle complex shapes?

Yes, laser welding is highly flexible and suitable for complex structures, small parts, and hard-to-reach areas.

Is the maintenance cost of a laser welding machine high?

The maintenance cost is relatively low, with long equipment life and minimal part replacements needed.

Does laser welding support automation?

Yes, it can be integrated into automated production lines for unmanned operation, improving efficiency.

What training is provided for robot operation?

We provide 3-day on-site training covering operation, programming, and maintenance to ensure your team is fully equipped.