Power Engineering Robotic Welding Robot Machine Automatic with Seam Tracking

Customization:	Available
Application:	Construction Industry, Metal Fabrication Industry, Shipbuilding Industry, Welding
Control Mode:	Continuous Path Control

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Product Overview

Model NO.	Cantilever Robot Welding Workstation
Type	Arc Welding Robot
Welding Speed	5 m/min
Robot	Mr12-2010
Welder	Aotai/Megmeet
Welding Gun	Trm Water-Cooled Extended Welding Gun
Control System	Friendess Teaching-Free Welding System
Vision System	Friendess Large Viewing Distance Seam Finder
Rail	12m (Length Customizable)
Application	Secondary Processing for Steel Structure
Certification	ISO, CE
Warranty	1 Year

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Product Description

The cantilever robot intelligent welding workstation is equipped with a teaching-free welding system and a wide-angle weld tracker. It directly imports 3D model files from Tekla, SOLIDWORKS, or UG. It matches welding process parameters automatically, identifies the accurate position of the weld, and generates the optimal welding process.

Equipped with an automatic gun washing device and customizable track lengths, this workstation offers high flexibility for various workpiece sizes. It is primarily used for welding H-shaped steel ordinary reinforced plates, transverse reinforced plates, column base plates, purlin support plates, and corbels.

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Technical Parameters

Machine Spec	(7 axis) ZX-XRYH100 / (8 axis) ZX-XRYHSW100
Total Power	(7 axis) Robot 10KVA + Welder 31KVA / (8 axis) Robot 13KVA + Welder 31KVA
Max. Operating Range	(7 axis) 10m×1.3m×0.4m / (8 axis) 10m×1.3m×1.2m (12m rail)
Efficiency	0.3-0.5m/min (Varies by process)

Robot Operation Process

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Core Components

CP350V Laser Tracker

An intelligent line scanning welding seam sensor that obtains contour information via line laser scanning. It guides the robot to complete welding automatically. Image acquisition and identification are handled internally, reducing hardware costs and resisting arc light or spatter.

Gun Clearing System (SC220A)

Automatically cleans welding slag and cuts wires.
Protects nozzle and contact tip, extending service life.
High system availability with short clearing times.
Equipped with robot TCP calibration needle.

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Robot Welding Software

Automatically extracts welds from drawings without manual marking. Includes a high-performance 3D engine and digital twin technology for real-time monitoring of trajectory, voltage, current, and speed.

Supports sandwich panels, truss beams, brackets, and bridge partitions.
1:1 simulation of robot movements to avoid collisions.
No on-site operation required; programs can be sent remotely.
Automatic actions: zero return, transition, position finding, and counting.

Software Operation Process

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Main Product Range

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Manufacturing Excellence

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Frequently Asked Questions

Q1: What is "teaching-free" welding?

A: It means the system can automatically extract weld positions and parameters from 3D drawings (Tekla, SOLIDWORKS, UG) without a technician manually guiding the robot arm to each point.

Q2: Can the track length be customized?

A: Yes, the standard rail is 12m, but it can be customized according to the specific length of your workpieces to ensure maximum flexibility.

Q3: How does the vision system improve welding quality?

A: The CP350V laser tracker uses line scanning to identify the contour of the seam in real-time, allowing the robot to adjust its path automatically to compensate for deviations.

Q4: What are the primary application scenarios?

A: It is ideal for secondary processing of steel structures, including H-shaped steel reinforced plates, column base plates, and purlin support structures.

Q5: How does the gun cleaning station reduce costs?

A: By automatically removing slag and cutting wires, it prevents nozzle contamination and extends the service life of consumables, reducing manual maintenance time.

Q6: Is remote programming supported?

A: Yes, the software allows programs to be generated offline and sent to the robot remotely, meaning production can be planned without stopping the machine.