Product Description
The cantilever robot intelligent welding workstation is equipped with a teaching-free welding system and a wide-angle weld tracker. It can directly import 3D model files from Tekla, SOLIDWORKS, or UG, match welding process parameters, automatically identify the accurate position of the weld, and generate the best welding process. The robot features an automatic gun washing device and customizable track lengths for maximum flexibility.
Main Applications: Welding of H-shaped steel ordinary reinforced plates, transverse reinforced plates, column base plates, purlin support plates, corbels, and other secondary structures.
Intelligent Software Advantages
✔Supports teaching-free for sandwich panels, truss beams, brackets, and bridge partitions.
✔Automatic weld extraction from 3D drawings (No manual marking required).
✔Full automation: Zero return, position finding, welding, and gun cleaning.
✔Offline programming with 1:1 simulation to avoid collision interference.
✔Digital twin technology for real-time monitoring of voltage, current, and speed.
Frequently Asked Questions
Q1: What 3D file formats are compatible with the welding workstation?
The system directly supports 3D model files from Tekla, SOLIDWORKS, and UG for seamless integration and path generation.
Q2: Does the robot require manual teaching for every new workpiece?
No, the workstation uses a teaching-free welding system that automatically identifies weld positions and generates parameters from digital models.
Q3: How does the vision system assist in the welding process?
The large viewing distance seam finder uses laser scanning to identify precise contour information, guiding the robot to ensure accurate weld placement.
Q4: What are the benefits of the automatic gun cleaning station?
It automatically removes slag and cuts wires, which reduces consumable costs, maintains high welding quality, and extends the service life of the welding gun.
Q5: Is the workstation customizable for large steel structures?
Yes, the ground rail length (standard 12m) can be customized based on the specific length of the workpieces to be processed.
Q6: How does the system prevent collisions during operation?
The workstation utilizes 1:1 offline simulation and digital twin technology to verify robot movements and trajectories before actual production begins.