The Welding Positioner is a precision-engineered rotating workholding device designed to optimize welding efficiency and quality across industrial applications. This robust equipment securely holds and automatically rotates workpieces at adjustable speeds (typically 0.1-1.2 RPM), enabling welders to maintain ideal torch angles in flat/horizontal positions for consistent, high-strength joins.
Featuring a heavy-duty steel construction with load capacities from 50kg to 20+ tons, it accommodates pipes, vessels, and structural components with diameters up to 3 meters. The variable frequency drive ensures smooth, jerk-free rotation while integrated tilt mechanisms (0-135°) enhance accessibility.
Compatible with MIG, TIG, and arc welding systems, our positioner reduces operator fatigue by 60% and increases throughput by 40% through ergonomic positioning. Safety features include overload protection, non-slip chucks, and emergency stop buttons. Ideal for aerospace, automotive, and heavy fabrication industries, it supports both manual and automated welding cells with optional CNC interface integration.
The toothed structure provides a stable and secure hold on the workpiece during welding. Once the workpiece is positioned, the interlocking of the teeth prevents any unwanted movement or slippage. In heavy-duty welding applications where the workpiece may be large and heavy, the stability provided by the toothed component is essential.
The electrical control cabinet houses components like the inverter shown. It enables precise adjustment of the welding positioner's speed, rotation angle, and movement. It allows operators to set and maintain exact parameters, ensuring high-quality welds.
| Type | HB-1 | HB-3 | HB-6 | HB-12 | HB-30 | HB-50 | HB-100 | |
|---|---|---|---|---|---|---|---|---|
| Load (kg) | 100 | 300 | 600 | 1200 | 3000 | 5000 | 10000 | |
| Table rotating speed (rpm) | 0.1~1 | 0.05~0.5 | 0.05~0.5 | 0.05~0.5 | 0.05~0.5 | 0.05~0.5 | 0.02~0.2 | |
| Table turning speed (rpm) | Manual | Manual | 0.67 | 0.5 | 0.5 | 0.25 | 0.15 | |
| Table diameter (mm) | φ400 | φ600 | φ1000 | φ1200 | φ1400 | φ1500 | φ2000 | |
| Table turning angle (°) | 0-90 | 0-105 | 0-120 | |||||
| Timing Mode | Rotation speed VPD control | |||||||
| Motor power (kw) | Rotating | 0.18 | 0.37 | 0.75 | 1.1 | 1.1 | 1.5 | 3 |
| Turning | 0.18 | 0.37 | 0.75 | 1.1 | 2.2 | 3 | 4 | |
| Max gyrating angle (mm) | φ600 | φ800 | φ1200 | φ1500 | φ1600 | φ1800 | φ2500 | |
Our factory specializes in the production of welding equipment, mainly manufacturing welding wheel frames, welding positioners, and welding operation machines. Integrating R&D, production, and sales, we are committed to meeting demands for high-quality products at reasonable prices. We provide customized design and OEM services to meet specific industrial needs.