Steel Structures Cantilever Intelligent Robotic TIG Welding Robot Workstation

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Steel Structures Cantilever Intelligent Robotic TIG Welding Robot Workstation

Customization:	Available
Accuracy:	±0.05
Application:	Construction Industry, Metal Fabrication Industry, Shipbuilding Industry, Welding

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Product Description

🔹 Basic Information

Model NO.	Cantilever Robot Welding Workstation
Control Mode	Continuous Path Control
Drive Mode	Electric
Type	TIG Welding Robot
Welding Speed	0.5 m/min
Robot	Mr12-2010
Welder	Aotai/Megmeet
Welding Gun	Trm Water-Cooled Extended Welding Gun
Control System	Friendess Teaching-Free Welding System
Vision System	Friendess Large Viewing Distance Sea M Finder
Rail	12m (Length Can Be Customized)
Application Scenario	Secondary Processing for Steel Structure
Certification	ISO, CE
Warranty	1 Year
Production Capacity	50 sets/Month

🔹 Product Description

⚙️

The cantilever robot intelligent welding workstation is equipped with a teaching-free welding system and a wide-angle weld tracker. It can directly import 3D model files from Tekla, SOLIDWORKS or UG, automatically matching welding process parameters and identifying the accurate position of the weld to generate the optimal process.

The workstation includes an automatic gun washing device and customizable track lengths, offering maximum flexibility for various workpiece sizes. It is primarily used for welding H-shaped steel ordinary reinforced plates, column base plates, and other heavy steel structures.

🔹 Technical Parameters

Model	MR12-2010
Machine Spec	(7 axis) ZX-XRYH100 / (8 axis) ZX-XRYHSW100
Total Power	Robot 10-13KVA + Welder 31KVA
Max. Operating Range	Up to 10m x 1.3m x 1.2m (with 12m ground rail)
Efficiency	0.3-0.5m/min (process dependent)

🔹 Operation & Tracking Technology

CP350V Laser Tracker

An intelligent line scanning sensor that obtains contour information of the welding seam section. It guides the robot to complete welding automatically. Image acquisition and processing are done internally, reducing system hardware costs and ensuring resistance to arc light and spatter.

Automatic Gun Clearing System

The SC220A station automatically cleans welding slag, cuts wires, and protects the nozzle. This extends the service life of consumables and maintains high welding quality without manual intervention. It also includes a robot TCP calibration needle.

🔹 Software Advantages

💻

Supports teaching-free operation for sandwich panels, truss beams, and bridge partitions.
Automatic extraction of target weld positions from 3D drawings.
Full automation: zero return, transition, position finding, and counting.
Offline programming and 1:1 movement simulation to prevent collisions.
Digital twin technology for real-time monitoring of trajectory, voltage, and current.

🔹 Related Products & Capability

❓ Frequently Asked Questions

Does this robot require manual teaching for every new part?

No, it uses a teaching-free system that allows you to directly import 3D models (Tekla, SOLIDWORKS, UG) to automatically generate welding paths and parameters.

What types of structures is this workstation suitable for?

It is ideal for secondary processing of steel structures, including H-beam reinforced plates, column base plates, purlin support plates, and corbels.

How does the vision system improve welding accuracy?

The CP350V laser tracker uses line scanning to identify the precise contour of the weld seam in real-time, guiding the robot to ensure perfect alignment.

Can the track length be adjusted for longer workpieces?

Yes, the standard rail is 12 meters, but the length can be fully customized according to the specific size requirements of your products.

What maintenance features are included?

The workstation is equipped with an automatic gun cleaning station that removes slag, cuts wire, and calibrates the TCP, significantly reducing manual maintenance.

Is it possible to simulate movements before actual production?

Yes, the software supports 1:1 digital twin simulation and offline programming to verify movements and avoid collisions before the physical robot starts working.